4 in 1 Laser Welding Machine

Laser welding is a cutting-edge technique where a focused beam of high-energy light fuses materials together with unparalleled precision and efficiency. By directing this concentrated laser light onto the surfaces to be welded, the materials melt and coalesce at the juncture, forming a seamless and robust bond. Renowned for its precision, speed, and versatility, laser welding is ideal for a multitude of industrial applications. It's extensively used in the manufacturing of metals, polymers, and other materials where high-quality and exact welding are imperative.

what is 4 in 1 laser welding machine?

The working principle of the fiber laser welding machine is to couple the high-energy laser beam into the fiber, after long-distance transmission, through the collimator collimation into parallel light, and then focus on the workpiece to implement welding. ‌ ‌

Fiber laser welding machine is an advanced laser welding equipment, it uses fiber transmission laser beam, the high energy laser beam focused on the surface of the workpiece, through the high energy density laser beam local heating of the material, so that the material melts and forms a weld, so as to achieve the purpose of welding.

This equipment has a high degree of flexibility and precision, especially suitable for welding difficult to access parts, can achieve non-contact welding.

The fiber laser welding machine can also achieve time and energy splitting, and multi-beam processing at the same time, providing conditions for more precise welding

 

 

 

 

 

 
application
 

 

First of all, the automotive industry is an important application scenario, the automotive manufacturing industry for the accuracy and efficiency of body parts are extremely high, and handheld fiber laser welding can meet these requirements, to achieve fast and high-quality weld connections.

Secondly, the electronics industry is also inseparable from the support of this device. The trend of miniaturization and thinness of electronic products has promoted the demand for high-precision welding technology, and hand-held fiber laser welding has become the preferred solution for its excellent flexibility and stability.

In addition, the medical and health field is also one of the highlights of the application of this technology. The production of medical devices requires extremely high precision and safety performance, and hand-held fiber laser welding can ensure the accurate docking and firm fixation of these critical components, providing security for patients' diagnosis and treatment process.

 

 
advantages of laser welding machine
 
  1. ‌High efficiency ‌ : The use of high energy density laser beam welding, greatly improve the production efficiency, significantly shorten the production cycle, reduce the cost. ‌
  2. Accuracy ‌ : The precise control of the laser beam enables the fiber laser welding machine to achieve fine welding, suitable for a variety of complex shapes of parts. ‌
  3. Flexibility ‌ : The laser parameters can be easily adjusted to suit the welding needs of different materials and thicknesses. ‌
  4. Low maintenance cost ‌ : fiber laser has long service life, simple maintenance, and reduces production costs.
  5. ‌Low heat affected area ‌ : the laser beam energy is highly concentrated and the heat affected area is small, which is helpful to reduce welding deformation and maintain the original properties of the material.
  6. Environmental protection and energy saving ‌ : The whole machine has low power consumption, and does not produce harmful gases and wastes during use, which meets the requirements of modern manufacturing industry for environmental protection and energy saving.

 

 
detail photos
 

Welding Gun

Crafted from robust, durable materials, the welding gun features a sleek, sophisticated appearance and offers an exceptional tactile experience.

control system

We can provide one-stop solutions for automated testing,sorting,and precision test fixtures in conjunction with package-level system products.

Auto Wire Feeder

Featuring an automatic wire-feeding mechanism, this machine allows for easy parameter adjustments and offers a variety of options to meet diverse customer needs. It effectively compensates for any welding seam gaps, ensuring a flawlessly bonded weld.

Raycus Laser Generator

Experience cutting-edge efficiency with our laser generator! It converts electrical energy into light energy at a conversion rate exceeding 40%. With stable output and the capability to operate continuously for up to 24 hours, it significantly boosts production efficiency.

s&a water chiller

Intelligent Control
Remarkable water temperature precision.
Exemplary stable performance.
Optimized for energy efficiency.

Gun End Cable

Our premium 1500W standard cable  up to 10 meters and is customizable to meet your specific needs.

Wearing Parts

Protective Lenses: We provide 10 sets of high-quality protective lenses to ensure the longevity and effectiveness of your equipment.

Control area

The line is simple and clear, easy maintenance

 

 

 

 
product parameters
 

 

Equip model 1500W
laser generator Raycus
Wave length of laser 1080nm
Fiber core warp 50μm
Gun end cable length 10 meters standard
Working mode Continuous/modulation
Sweep width 0-6mm
Galvanometer scanning speed ≤6000mm/s
Welding speed 60cm/min
Refrigeration equipment Double temperature and double control chiller
Operating ambient temperature range 0-40ºC
Working environment humidity range <70%without condensation
Thickness of welding material ≤7mm
Working voltage 380V±10%
Machine power ≤15KW
Overall package size 151cm*71cm*145cm

 

 
welding samples
 

 
welding data reference
 

 

Material Thickness POWER Frequency Duty cycle Frequency Width Wire feeding speed Gas
Stainless steel +SS wire 1 30% 3000 100 90 2 12 Nitrogen
1.5 40% 3000 100 90 2 10
2 75% 5000 100 70 2.5 6
2.5 80% 5000 100 60 2.5 6
                 
Carbon steel+cs wire 1 30% 3000 100 90 2 12 Nitrogen
1.5 40% 3000 100 90 2 10
2 50% 3000 100 90 2.5 6
2.5 58% 3000 100 90 2.5 6
3 85% 3000 100 60 3 6
                 
Galvanized sheet+cs wire 1 35% 5000 100 100 2 12 Nitrogen
1.5 45% 5000 100 100 2 9
2 80% 5000 100 100 2.5 6
2.5 100% 5000 100 100 2.5 6
               
                 
AL 1 40% 5000 100 80 2 8 Argon
1.5 50% 5000 100 80 2.5 6
2 65% 5000 100 80 2.5 6
2.5 82% 5000 100 80 2.5 6
3 85% 5000 100 80 2.5 6
               

 

 
Company Profile
 

Our Company

UNISTAR Laser intelligent equipment encompasses a broad spectrum of high-performance machinery, including sheet metal fiber laser cutting machines, tube metal cutting machines, combined sheet metal and tube fiber laser cutting machines, compact fiber laser cutters, high-power CNC fiber laser cutters, laser cutting fibers, handheld fiber laser welding machines, laser cleaning machines, versatile 3-in-1 fiber laser machines, and CNC bending machines. Our state-of-the-art equipment has reached over 120 countries and regions worldwide, including Saudi Arabia, Bangladesh, Bulgaria, Serbia, Spain, the UK, Poland, Hungary, Italy, South Korea, Ethiopia, Lebanon, Jordan, Egypt, Syria, Yemen, Russia, Australia, and Canada. Our products are highly recognized and appreciated by our global customer base. At Unistar, we are driven by our commitment to delivering excellent quality, reliable pricing, and unparalleled service.

Our Services
1. We offer a two-year warranty period. During this time, we will replace any main parts free of charge, excluding consumable parts.
2. We provide comprehensive maintenance for the entire machine at no cost.
3. Our 24-hour online customer service is always available to address any queries or concerns you may have.
4. We offer free installation tutorials to ensure smooth setup and operation of our machines.
5. We provide both on-site maintenance services and online guidance for maintenance support.

 

Our Factory

 

Our Certificate 

We have passed the international certifications such as CE certification, ISO9001 quality management system certification ,Patent certificate , Saber Certificate ,FDA for tube fiber laser cutting machine, Strictly control all aspects of incoming materials, processing, assembly, commissioning, testing,packaging and shipping to ensure the performance and quality of laser products.

 
Packing
 

 

We use international standard fumigation-free plywood packaging.
Advantages:
1. Plywood is resistant to bending, ensuring convenient construction and seamless transportation;
2. Plywood is highly reusable, making it an environmentally-friendly choice;
3. Plywood boasts high temperature resistance and durability, offering superior protection for your products;
4. Plywood is an export inspection-free material, simplifying the export process.

 

 

 
FAQ
 
FAQ

Q:If the machine encounters any issues after I order it, what should I do?

A: During the warranty period, we will send you free parts if the machine encounters any issues. We offer lifetime free after-sales service for the machine. Please don't hesitate to contact us if you experience any problems. We provide 24-hour service via phone and Skype.

Q: Can I visit your factory?

A: Yes! We warmly welcome customers to visit our factory!

Q: What payment methods does your company accept?

A: 1. 30% T/T as an advance payment and 70% T/T balance payment before shipping the machine.
2. 100% L/C at sight.
3. 30% T/T deposit payment, 70% upon seeing the copy of the bill of lading.

Q: What are your after-sales services?

A: 1. We provide a tutorial machine installation video and technical online guided installation, along with a machine instruction manual.
2.We offer engineer overseas training and installation if needed. This includes machine installation, software training, machine operation procedures, daily maintenance of the laser tube cutting machine, and common problems and solutions.
3. We have agent service bases in various countries such as Peru, Egypt, Europe, and Saudi Arabia. If an issue arises, you can also contact our foreign service agents.
4. We provide 24-hour online technical support through remote control systems to solve customer problems. We use various chatting tools like QQ, WeChat, WhatsApp, and Skype to ensure your issues are resolved promptly.

Q: What is the warranty period?

A: The entire machine comes with a 2-year quality guarantee. If any parts break during the warranty period, we will replace them for free (excluding human-caused damage)

 

 

 

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