Fiber Laser Pipe Cutting Machine
The working principle of the laser pipe cutting machine is similar to that of the laser plate cutting machine, which uses a high-density beam for local thermal processing of the material to achieve the purpose of cutting and punching. A professional laser tube cutting machine, can replace mechanical drilling, milling, sawing, stamping or cleaning wool mouth and other processing processes, a equipment can complete metal pipe blanking, punching, miter cutting and other processes, is widely used in sheet metal processing, kitchen utensils, lamps, automobiles, hardware, fitness equipment and other industries
Machine Application
Applicable Industry Of Machine
Automotive Industry
Laser pipe cutting machines are widely used in the automotive industry for cutting pipes of various shapes and sizes. The machines are used for cutting exhaust pipes, air conditioning pipes, brake lines, and more. The accuracy and speed of the laser pipe cutting machines have made it possible for the automotive industry to quickly and efficiently produce pipes for their products.
Aerospace Industry
In the aerospace industry, precision and accuracy are crucial factors. Laser pipe cutting machines are widely used for cutting pipes for aircraft engines, hydraulic systems, and fuel systems. The machines can cut extremely complex pipe designs with precision and speed, making them a valuable asset in the aerospace industry.
Manufacturing Industry
In the general manufacturing industry, laser pipe cutting machines are used for cutting pipes in a wide range of applications. The machines are used for cutting pipes for furniture, construction equipment, and more. The machines' speed and accuracy help manufacturers produce pipes quickly and efficiently, reducing production time and costs.
Oil and Gas Industry
The oil and gas industry is an industry based on the transportation of oil and gas products through pipelines. Laser pipe cutting machines are widely used for cutting pipes in this industry. The machines can cut pipes of various materials, including steel, aluminum, and stainless steel, with precision and speed.
Medical Industry
The medical industry is also utilizing laser pipe cutting machines for manufacturing surgical instruments and medical devices. The machines can cut pipes of small sizes with precision, making it possible to produce intricate designs on the pipes.
Applicable Materials Of Machine
Expertly handles a variety of materials including metal, carbon steel, stainless steel, iron, aluminum, brass, copper, mild steel, and galvanized steel tubes, offering unmatched versatility.
Basic Info.
Feature
● Precision Cutting .The cutting precision is high, the size is accurate, the cutting plane is smooth, the tube loss is small, and the material is saved
● Adjustable size. To adapt to different cutting requirements; Metal tube laser cutting machine process length can be 6000mm* φ10~220mm( Square tube:10*10-150*150mm) The standard tube length is 6m, and 9m, 12m, length can be customized, Tube diameter have 160mm, 230mm, 300mm, 350mm, 500mm. Which can satisfied different pipe sizes.
● Versatility – Laser tube cutting machine can be used to cut a wide range of materials, including metals such as steel, aluminum, copper, and brass and so on. This versatility allows manufacturers to produce an array of products with a single technology.
● More Safety – Laser tube cutting is a non-contact process, meaning there is no physical pressure or interaction between the cutting tool and the material being cut. This eliminates the risk of damage to the material or injury to the operator. Additionally, laser tube cutters often have enclosed cutting areas, which further enhances safety.
● Cost savings: Laser tube cutters are an investment in improving manufacturing processes. They can eliminate labor-intensive manual cutting, reduce material waste, and improve yields, ultimately leading to cost savings in the long term.
Component introduction
Laser source
Compared with traditional lasers, fiber lasers have higher photoelectric conversion efficiency, lower power consumption and higher beam quality. Fiber lasers are compact and ready for use. Due to its flexible laser output mode, it can be easily integrated with the system equipment
Laser head
Excellent design: Optimized optical configuration and smooth and efficient airflow design significantly improve cutting quality and efficiency;
Multiple protection lens: collimation increase protection lens, effectively protect the collimation lens;
Drawer type mirror holder: Quick and simple replacement of protective lenses;
High adaptability: With QBH and QD and other fiber interfaces, can be adapted to a variety of mainstream lasers.
Rail guide
Taiwan import Hiwin rail guide
High positioning accuracy, less wear can maintain accuracy for a long time
It can bear the load in the left and right directions at the same time, easy assembly and interchangeability, simple lubrication structure
Motor and Driver
1. Upgrade to precision with the Japan Yaskawa servo motor. Utilizing a closed-loop control method, it guarantees accurate positioning and the optimal dynamic response acceleration, ensuring a smooth, reliable, and maintenance-free automatic positioning mechanism.
2. High-power motor drive on the X, Y, Z axes, achieving an impressive acceleration of up to 1.5G.
Contorl System
Cypcut FSCUT 3000S control system
1) Supporting high-precision and high-efficiency cutting of square tubes, round.tubes, runway-shaped and oval-shaped stretched tubes.
2) Support L steel, channel steel, I-steel and other special steel search, improve the cutting accuracy of special steel
3) Single-side centering can effectively solve the problem of precision of hole position and improve the precision of the distance to the edge of hole position
4) Support a variety of special-shaped steel cutting. Such as I-steel, channel steel, Angle steel, oval pipe, waist pipe, polygon pipe, etc., and for these special-shaped pipes can also be automatically located
Pneumatic Chuck
1. Automatic double pneumatic chuck, stable and efficient. One key open clip, automatic centering, speed is 3 times that of electric chuck
2. Both the front and rear chucks are geared, and the output torque of 2M straight gear transmission has a small fluctuation range and high precision.
3. The gripper of the front pneumatic chuck is designed with square holes, which greatly improves the gripper specifications of the square pipe and has a wider application range.
Transmission
YYC helical rack : The accumulated precision error of grinding level is 0.022mm/300mm
The helical rack has the advantages of large contact surface, small noise, small gap and strong bearing capacity compared with the straight rack
Schneider Electric Parts
Adhering to the consistent strict manufacturing process and quality assurance, have good current limitation, greatly reduce the impact of failure on system and equipment, and increase safety and electric life.
water chiller
Professional cooling systems, the water temperature in excess of the prescribed temperature refrigeration unit automatically when cooling, refrigeration unit automatically stops when the water temperature below the specified temperature refrigeration.
Cable
The new design organizes signal lines, power cables, and air pipes by specifications, enhancing cable straightness and preventing twists and drags during processing. This also improves protection against signal interference.
Oiling system
The automatic oil filling system automatically replenishes oil lubrication to ensure that the equipment reaches the optimal state under normal circumstances, thereby extending the service life of the equipment. In addition, the system can also maintain the equipment at the appropriate time to keep the equipment in good operating condition, further extending the life of the equipment.
Cutting Parameter
Cutting Sample
Warranty and Service
1)Delivery time：20 working days.
2) Enjoy a 2-year comprehensive guarantee for the entire machine, with lifetime maintenance provided at no additional cost.
3)Benefit from free, hands-on training at our factory, ensuring you gain complete mastery over the machine's operation.
4) Access 24/7 customer support via Whatsapp, Skype, Email, or telephone, ensuring help is always just a call away.
5)Our skilled engineers are available for overseas training and comprehensive after-sale services, offering expert assistance wherever you are.
6) Receive a user-friendly English manual along with an operation video on CD, guiding you every step of the way.
7)If the you has any problems with the machine within 7 days after receiving it, such as damage or quality problems, we will refund
the full amount.
Company Introduction
UNISTAR Machinery As a trailblazer in the realm of high-tech industrial laser solutions, UNISTAR Machinery stands at the forefront, committed to delivering top-tier laser intelligent equipment solutions that empower our global clientele across various sectors to enhance their efficiency and competitiveness. With a robust presence of over 15,000 laser cutting systems worldwide and an exponentially expanding global reach, Knoppo Automation prides itself on its unmatched ability to cater to an international clientele, ensuring superior quality and swift response across more than 100 countries. Our unwavering dedication to innovation and the perpetual enhancement and advancement of technologies is designed to boost efficiency and flexibility, cut costs, and foster the utmost in environmental sustainability and eco-friendliness, benefiting us all. We strive to offer critical technologies and bespoke integration solutions for Industry 4.0 and smart factories, enabling businesses to fully capitalize on the abundant opportunities presented by the digital era.
Our extensive product lineup includes innovative flat sheet cutting systems available in diverse designs and dimensions, as well as cutting-edge laser tube cutting systems, state-of-the-art CO2 laser cutting and engraving machines, precision laser marking machines, and more. Our dedicated and highly adept R&D team collaborates seamlessly with our thoroughly trained and well-equipped systematic after-sales technical department, ensuring an exceptional, customer-centric service experience.
Packaging and delivery
Customer visit
FAQ
Q1: How length of Metal Tube can I Process?
A1: Generally, The Steel Pipe length we can can do is 6m/9m/12m, pipe diameter have 160mm,230mm,350mm,450mm,500mm, 850mm so on, We will equip suit rotary length according to customer request.
Q2: What kind of Training and After-Sales Service do you offer
A2: We Support Engineer online training and guide, and also when shipping we will send training video, user's manual instruction along with the machine. 90% customer can learn it well. we can send engineer oversea training if customer needed.
Q3: What Should You Pay Attention to When Cutting?
A3: Before starting the machining process, it's important to verify that the selection procedure is correct, the process parameters have been correctly named, the external auxiliary gas is available, and the position of the plate is accurate.
To prevent deformation of the sheet during machining, which could result in collisions, it's crucial to avoid any disturbances. When the machine is in operation, the operator should remain attentive and not leave the machine, ensuring their personal safety at all times.
Q4: Why recalibrate when changing different cutting materials and different types of nozzles? What should you do if the automatic calibration is not successful?
A4: The height is monitored using a capacitive sensor, which is influenced by the material, the surface area in contact, and the distance between the sensor and the material.
Q5. what services can we provide?
A5.Accepted Delivery Terms: FOB,CFR,CIF,EXW,FAS,CIP,FCA,CPT,DEQ,DDP,DDU,Express Delivery,DAF,DES;
Accepted Payment Currency:USD,EUR,JPY,CAD,AUD,HKD,GBP,CNY,CHF;
Accepted Payment Type: T/T,L/C,D/P D/A,MoneyGram,Credit Card,PayPal,Western Union,Cash,Escrow;
Language Spoken:English,Chinese,Spanish,Portuguese,German,French,Russian,Korean
Q6.Could you please let me know what is the min unprocessed piece ( in mm) at the end of the cut tube which could be achieved on the machines (220OD and 360OD)?
A6.For 220mm chuck, the tailing is 120-150mm, for 360mm chuck, the tailing is about 300mm.
but we have some solutions to be remained zero tailing.
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